Bitesize Diagnosis – element source and limits for lubricated machinery. Where do aluminium, copper, iron, calcium, phosphorus, zinc, lead and tin come from in a lube oil sample.

This will aid you in identifying where each wear metal and element comes from in your machinery such as silicon and aluminium from dirt, aluminium from pistons etc.

Please use these aid memoirs to help you understanding oil analysis data. These are generic information only, as each component metallurgy can vary from OEM to OEM. Likewise, the diagnostic limits will change dependent on not only the manufacturer, but also the operating conditions too, so if in doubt always consult your lab or click the contact us button on the bottom right of the page.

Bite Size Diagnosis – Engine oils.

Engine oil sources of wear. Aluminium piston wear. Chrome chromium ring wear. Iron cylinder liner wear. Dirt is silicon and Aluminium. Bearing is copper, lead and Tin.

Did you know you can also watch a video on where elements are coming from in your equipment in our free training videos. Note you need to register for free to access the training videos and books and remove any wait on viewing any content on the site or continue reading the rest of the article.

Bite Size Diagnosis – Gear / Axle oils.

Gear axle oil sources of wear. Silicon and aluminium dirt. Lithium grease. Cage wear. Outer race. Inner race. Gear shaft. Copper cage.

Bite Size Diagnosis – Hydraulics and compressors

Hydraulic wear sources. Compressor wear sources. Thrust collar. Bearing wear. Reciprocating compressor. Centrifugal compressor. Dirt wear. Abrasive wear. Chrome rods. Iso 4406. Iso cleanliness code. Iso particle count. Particle count limits. Iso 18/16/13 19/17/14 20/18/15 22/20/17

Bite Size Diagnosis – Steam / Gas Turbines

Steam turbine diagnostic rules. Gas turbine limits. Turbine wear. Turbine oil condition. RBOT. RPVOT. Air release. RULER remaining useful life. Varnish turbines. Emulsified turbine oil. Foaming turbine oil. Foam limits. Foam sequence I. Demulsification.

Bite Size Diagnosis – Automatic transmission Fluids

Torque converter wear. Thrust washer wear. Bearing wear. Automatic transmission wear. ATF diagnostic limits. Automatic transmission fluid limits.

Bite Size Diagnosis – Cylinder oil scapedowns.

System oil. Make up oil. Reserve alkalinity. Glands. Cross head engine. Trunk engine. 2 stroke engine. 4 stroke engine. Cat fines limits. Wear limits marine. Wartsila wear limits. Main engine wear limits. Cylinder scrapedown. Cylinder lubricant. Cylinder wear limits. Cylinder scavenge oil. Cylinder drain oil.